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Need Reliable Industrial Switches. See Omron’s Top 10 Micro Switches

When it comes to reliable industrial switches, engineers know they can trust Omron. With over 80 years of experience pioneering switch technology, Omron has established itself as a leader in micro switches. One of their most versatile and dependable compact switch series is the Omron Z-15GW. Offering options for general purpose, sealed, and washdown environments, these petite powerhouses pack impressive performance into small packages.

Omron Z-15GW Series General Purpose Compact Switches

So what makes the Z-15GW line such a top choice among savvy engineers and plant managers? Here are 10 key reasons to consider Omron’s mighty micro switches for your application needs:

  1. Rugged reliability. Built with high precision snap-action mechanisms, Z-15GW switches deliver consistent operating characteristics over their electrical life, even in demanding conditions. The sealed versions boast IP67-rated waterproof and dustproof constructions.
  2. Flexible configurations. With options for SPST, SPDT, and DPDT circuits in both maintained and momentary outputs, Z-15GW switches can be tailored for virtually any control application.
  3. Wide operating temperature range. These compact switches perform from -25°C to 70°C for industrial-grade operation.
  4. Global standards compliance. Z-15GW series switches carry UL, CSA, CE, and CCC approvals for worldwide acceptance.
  5. Extensive mounting versatility. Ganging mechanisms, edge/angle/cable mounting capabilities, and threaded front/rear construction allow flexible installation.
  6. User-friendly terminal layouts. Color-coded or numbered terminals with generous wiring space simplify installation and maintenance.
  7. Optional status indicators. Easy-to-see LED or neon light options provide local status visualization.
  8. Washdown option. The Z-15GW series includes models specifically designed to withstand high pressure, high temperature washdowns.
  9. Compact dimensions. Measuring just 15mm W x 39mm H x 26mm D, these tiny switches maximize functionality in tight spaces.
  10. Trusted quality. Backed by Omron’s famously rigorous quality control standards, Z-15GW switches deliver the reliability expected from an industry leader.

With this combination of robustness, customizability, global approvals, mounting flexibility, user-focused design, water resistance, space savings, and renowned quality, it’s easy to see why Omron’s Z-15GW series represents the cutting edge in general purpose micro switch technology.

Rugged and Reliable By Design

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Industrial environments subject control components to shock, vibration, moisture, dust, chemicals, and temperature extremes. The resilient Z-15GW series stands up to these hazards thanks to robust internal mechanisms and sealed constructions. The snap-action switch element provides crisp, consistent switching operation over millions of cycles. And waterproof seals enable these micro switches to thrive where liquid exposure would shut down standard switches.

Configure for Your Application

Every application has unique control needs. Fortunately, Z-15GW switches offer extensive configuration options to match your requirements. Choose from momentary or maintained outputs to control your circuits. Select SPST for simple on/off control, SPDT for switching between two circuits, or DPDT when switching and branching to multiple circuits. Add status LEDs or neon lights to provide clear local visual confirmation of switch states. And leveraging their global approvals and compact footprints, Z-15GW switches can be integrated worldwide into tight spaces.

Built to Take the Heat…Or Cold

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From subzero freezers to hot production lines, Z-15GW switches deliver. Their snap-action mechanisms ensure consistent switching even at temperature extremes. So you’ll enjoy reliable performance whether it’s sweltering or frigid. Don’t let thermal issues trip up your switch selection – choose Z-15GW.

Designed for Versatile Mounting

With their flexible mounting capabilities, Z-15GW switches accommodate a wide range of installation requirements. Front and rear threaded variants enable conduit connections. Edge mount models feature dual 3.5mm screw holes for simplified mounting to panels and surfaces. And innovative ganging mechanisms allow up to five switches to be joined together while maintaining IP67 sealing. This extensive mounting versatility allows you to mount Z-15GW switches securely and reliably in virtually any industrial setting.

Easy Installation and Maintenance

Z-15GW switches simplify installation and maintenance. Thoroughly labeled terminals with ample wiring space provide hassle-free hookup. Color coded or numbered terminals remove guesswork when connecting switches. And power status LEDs or neon lights let technicians quickly diagnose issues. With their user-focused designs, Z-15GW switches reduce integration and troubleshooting time.

Withstand Tough Washdowns

In food packaging, pharmaceutical production, and other washdown environments, switches must endure regular high pressure, high temperature sanitization cycles. Z-15GW’s washdown models feature IP69K ingress protection along with durable sealing gaskets. This enables them to withstand spray-downs with chemicals, steam, and hot water at high pressure. Don’t let washdowns derail your ops – equip your stations with Z-15GW washdown switches.

Space-Saving Design. Max Functionality.

In compact machinery, cabinetry, and electronics enclosures, space comes at a premium. The highly compact Z-15GW switches optimize functionality in tight confines. Measuring just 15 x 39 x 26mm, these micro switches squeeze a lot of control into small footprints. Their miniature size allows you to put capable, reliable switching right where you need it, even in cramped quarters.

With their hardy construction, application versatility, global approvals, flexible mounting, user-focused features, waterproof models, and space-saving design, Omron Z-15GW switches represent the state of the art in compact snap-action switch technology. If you’re looking to optimize production lines, machine tools, packaging systems, electronics devices, HVAC equipment, or other industrial applications with top-performing micro switches, look no further than Omron’s mighty Z-15GW series. Choose configurations to match your specific needs from Omron’s Z-15GW catalog. Their combination of strength, customizability, and quality have made Z-15GW switches a go-to choice among knowledgeable engineers and plant managers worldwide.

When precision and reliability are non-negotiable for your application, industrial engineers know to turn to Omron. As pioneers in switch technology for over 80 years, Omron has designed micro switches that offer robust performance in compact packages. One such model that provides an optimal balance of capabilities is the Z-15GW22. With its low current draw, global approvals, and sealed construction, this versatile micro switch can solve a variety of industrial control challenges.

Z-15GW22 Micro Switch Offers Low Current Draw

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Let’s explore 10 key benefits of the Z-15GW22 that make it a top choice for knowledgeable engineers and plant managers:

  1. Minimal power consumption. With inrush currents under 150mA and sealed contacts that prevent oxidation, the Z-15GW22 draws very little power.
  2. Space-saving design. Measuring just 15 x 39 x 26mm, this micro switch maximizes control in tight spaces.
  3. IP67 sealing. The dustproof and waterproof housing withstands contaminants and washdowns.
  4. Wide temperature range. Reliable performance is maintained from -25°C to 70°C.
  5. Easy integration. Global UL, CE, CSA, CCC approvals permit worldwide installation.
  6. Clear status indication. An optional LED visually conveys switch state for diagnostics.
  7. Rugged construction. The Z-15GW22 thrives under shock, vibration, moisture, and other hazards.
  8. Flexible mounting. Threaded front/rear plus edge mount options enable varied installation.
  9. User-friendly design. Color-coded, numbered terminals simplify wiring connections.
  10. Trusted quality. Omron’s precision engineering ensures long-term reliability.

With its miserly power draw, compact form factor, sealed construction, thermal resilience, global certifications, visual status indicator, robust build, versatile mounting, intuitive connections, and renowned quality, the Z-15GW22 brings elite micro switch performance in a small but mighty package.

Minimizes Power Usage

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Industrial facilities aim to curb energy waste and maximize efficiency. The Z-15GW22 aligns with these goals by sipping power in operation. Its gold-plated bifurcated crossbar switching element delivers crisp, consistent actuation while drawing less than 150mA of inrush current. And its sealed contacts prevent oxidation that could increase electrical resistance and energy consumption. For lightweight power needs, this micro switch pulls its weight.

The Power of Petite Proportions

When panel space is prime real estate, every millimeter matters. The super-compact Z-15GW22 makes the most of small spaces. At just 15mm wide x 39mm high x 26mm deep, it provides capable switching without hogging space. Its miniature footprint allows installation in tightly packed cabinets and electronics enclosures. If your application demands substantial function in a small package, the Z-15GW22 fits the bill.

Sealed Tight Against Contaminants

Dust, chemicals, and moisture can wreak havoc on industrial control components. But the Z-15GW22 stands guard with IP67 sealing that keeps out airborne and liquid hazards. This waterproof and dustproof barrier enables operation in oily, dirty environments and makes the switch able to withstand high pressure washdowns. Don’t let pollutants flip your switches – choose the contaminant-blocking Z-15GW22.

Takes the Heat and Cold

From subzero freezers to hot production lines, the Z-15GW22 micro switch has you covered. Its snap-action mechanism delivers reliable switching through temperature extremes ranging from -25°C to 70°C. Whether battling frigid winter nights or sweltering summer days, the Z-15GW22 provides hassle-free control.

Globally Approved

With its UL, CE, CSA, CCC certifications, the Z-15GW22 meets safety and performance standards for diverse international markets. This global compliance removes integration headaches when exporting machinery abroad or installing switches in multinational facilities. The Z-15GW22 easily fits into your worldwide control architecture.

Visual Status Indication

During troubleshooting and maintenance, technicians need to quickly verify switch states. The optional status LED makes this simple, glowing visibly when the Z-15GW22 is activated. This clear local visual indicator eliminates guesswork and speeds up diagnostics. Light up your micro switch feedback with this illuminated accoutrement.

Built Tough for Industrial Settings

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The Z-15GW22 thrives under industrial stresses. Its precision snap-action mechanism provides consistent switching through shock and vibration. The sealed housing resists dust, chemicals, and humidity. And sturdy terminal construction withstands frequent wiring changes. This robust build delivers maintenance-free dependability.

Adaptable Mounting Options

From cabinet doors to conveyors, equipment surfaces and spatial constraints vary. The Z-15GW22 adapts with versatile mounting capabilities. Front and rear threaded variants allow conduit connections. Edge mount models provide dual 3.5mm screw points. And an innovative ganging mechanism enables linking five switches together. This flexible installation potential fits the Z-15GW22 into diverse industrial settings.

Intuitive Wired Connections

Simplifying wiring for technicians, the Z-15GW22’s terminals are clearly identified by number and color coding. This intuitive terminal layout speeds up installation while preventing errors. Generous wiring space further eases hookups in cramped confines. For painless plug-in, opt for the user-focused Z-15GW22.

Renowned Omron Quality

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Behind every Z-15GW22 stands Omron’s famously rigorous quality control standards. Decades of switch design expertise result in precision manufacturing and rock-solid performance. This blend of quality and innovation makes the Z-15GW22 a switch you can count on where it matters most.

In summary, with its miserly power appetite, petite footprint, contaminant resistance, thermal fortitude, global compliance, visual indicator, robustness, mounting versatility, installation ease, and renowned quality, the Z-15GW22 micro switch packs heavyweight performance into a deceptively small package. For elite micro switch capabilities right-sized for tight confines, make Omron’s Z-15GW22 your go-to choice. Check Omron’s catalog for model specifications and configuration options tailored to your application needs.

In the rugged environments of industrial machinery and processing equipment, control components must withstand exposure to contaminants that can impair performance or totally shut down operations. For critical switching needs, engineers turn to Omron and their legendary Z-15GW series micro switches. With models featuring IP67 sealing, these compact switches reliably withstand dust, dirt and liquid ingress.

Z-15GW Compact Switches Rated IP67 for Dust & Water Resistance

Let’s explore 10 key reasons Omron’s Z-15GW IP67-rated micro switches are a top choice for knowledgeable engineers and plant managers:

  1. IP67 sealing. The housing prevents intrusion of dust and withstands water immersion.
  2. Wide temperature range. Performance won’t falter from -25°C to 70°C.
  3. Shock/vibration resistance. Crisp switching even in high vibration machinery.
  4. Chemical resistance. Seals keep caustic fluids from entering the housing.
  5. EMC rated models. For electronics enclosures susceptible to electromagnetic interference.
  6. Washdown models. Special variants withstand sanitization spray-downs.
  7. LED indicator option. Glows when activated for clear status visualization.
  8. Global approvals. UL, CE, CSA for acceptance across international markets.
  9. Generous wiring space. Ample terminals simplify installation in tight confines.
  10. Trusted quality. Precision manufacturing for longevity and performance.

With contamination protection, thermal fortitude, vibration resistance, chemical durability, EMI options, washdown capability, visual status indicators, worldwide compliance, easy wiring access, and renowned quality – Z-15GW IP67 micro switches tick all the boxes for reliable industrial controls.

Keeps Out Dust and Liquids

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IP67 sealing makes Z-15GW switches impervious to airborne and liquid hazards. The housing blocks dust ingress to prevent gritty buildup on contacts. And waterproof barriers withstand temporary immersion for trouble-free washing or overflow incidents. Z-15GW IP67 models banish contaminant headaches.

Performs in Subzero Cold or Sweltering Heat

Z-15GW switches deliver unimpeded even when temperatures plummet or soar. Precision snap-action mechanisms ensure consistent switching from -25°C up to 70°C. Frozen nights or desert heat won’t deter these stalwart micro switches.

Withstands Vibration and Shock

On vibrating machinery and mobile equipment, switches must maintain electrical contact despite excessive shaking forces. The robust switching element of Z-15GW models provides crisp, reliable actuation through punishing vibration and shocks.

Holds Strong Against Chemicals

Caustic cleaning agents and chemical spills can’t permeate the Z-15GW’s sealed housing, preventing corrosion. And their high-temp construction handles hot water or steam sanitization. Come chemical or steam washdown, Z-15GW switches power through.

Shuts Out Electromagnetic Interference

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In electronics enclosures, EMI shielding prevents malfunctions. Select Z-15GW variants incorporate EMC resistance for unperturbed performance in these sensitive environments. They block electromagnetic noise for clean switching operation.

Withstands High Pressure Washdowns

In pharmaceutical, food processing, and other sanitary environments, equipment must endure frequent washdowns. Z-15GW’s washdown models feature IP69K protection and pressure-tight seals. They thrive when blasted by hot water, detergents, or sanitizers.

Glowing LED Visual Indicator

An optional LED visually conveys switch status, glowing when activated. This clear local indicator eliminates guesswork when diagnosing circuits. Just glance to instantly know the state of Z-15GW switches.

Global Standards Compliance

With UL, CE, and CSA approvals, Z-15GW switches satisfy safety and performance regulations for diverse international markets. Wherever you integrate machinery, these globally compliant micro switches easily accommodate export regulations.

Generous Wiring Terminals

Cramped spaces make wiring difficult, but Z-15GW terminals offer ample room, even in tight confines. And clearly labeled screw terminals prevent errors. These wiring-friendly features simplify hookup during installation or maintenance.

Renowned Omron Quality

Behind every Z-15GW switch lies decades of Omron engineering expertise and quality control. Tight manufacturing tolerances and component screening result in elite performance and longevity. When you choose Z-15GW, Omron’s legacy of innovation ensures reliability.

With their sealed, dustproof, and waterproof designs, Z-15GW IP67 micro switches provide maintenance-free operation even in contaminated environments. They don’t quit when hit with vibration, shocks, EMI, chemicals, washdowns, or extreme temperatures. And handy options like status LEDs, global ratings, and wiring access simplify integration and diagnostics. For uncompromising performance in harsh conditions, trust Omron’s legendary Z-15GW IP67 compact switches. Review technical details like circuitry, terminations, and dimensions in the Z-15GW catalog to select the optimal model for your application.

IP67 Sealing Critical for Outdoor and Wet Applications

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Outdoor sites and wet processing zones subject electrical components to liquid hazards ranging from rain to tank overflow. But Omron’s Z-15GW switches with IP67 sealing withstand the worst. Their waterproof barrier lets them thrive in downpours, sprays, and even complete submersion.

Prevents Short Circuits in Oily Industrial Settings

Grinding machines, ball bearings, and hydraulic systems all harbor messy lubricating oils. But oil won’t impede Omron’s Z-15GW switches. IP67 sealing keeps oily gunk out of the housing to avoid dripping contacts and short circuits.

Withstands High Pressure Washdowns

In food prep and pharmaceutical sites, equipment must withstand frequent sanitizing. Z-15GW IP67 washdown models feature durable sealing gaskets engineered to resist hot water, chemicals, and high pressure spray without leakage. They deliver long-term performance through repeated washdowns.

Thrives in Dusty Mines and Mills

Airborne sawdust in mills or fines in mining can wreak havoc on controls. But Omron’s Z-15GW switches feature IP67 dustproof sealing to block particle ingress and keep contacts clean. Wherever dust billows, these switches stay the course.

In outdoor environments, wet processes, oil-soaked machines, pharmaceutical production, or dusty mining and milling – IP67 sealing ensures Z-15GW switches survive. To learn more about these micro switches purpose-built to thrive in the harshest settings, contact Omron or browse their catalog. And for your next project requiring impervious performance, remember Omron’s Z-15GW IP67 micro switches.

Industrial environments subject electrical controls to temperature extremes that can hamper performance or cause complete shutdowns. To meet these thermal challenges, engineers turn to Omron‘s Z-15GW series micro switches. With an impressive operating range from -25°C to +70°C, these rugged switches maintain crisp, reliable operation come frigid winter nights or blazing desert heat.

Wide Operating Temperature Range from -25°C to +70°C

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Let’s look at 10 reasons Omron’s Z-15GW switches thrive through heat, cold, and everything between:

  1. Range of -25°C to +70°C covers diverse environments.
  2. Precision snap-action mechanism ensures reliable switching.
  3. Gold-plated contacts resist oxidation at temperature extremes.
  4. Thermal shock testing proves durability.
  5. Sealed models prevent ice accumulation or dew short circuits.
  6. Vibration resistance prevents chatter induced by thermal expansions.
  7. Flame-retardant housings withstand high heat applications.
  8. EMC models maintain performance despite thermal noise.
  9. LED indicators usable even in extremely cold settings.
  10. Trusted Omron quality through decades of thermal extremes.

With their impressive -25°C to +70°C operational range, vibration resistance, sealed designs, flame-retardant housings, EMC shielding, visible indicators, and proven Omron quality – Z-15GW switches reliably handle heat, cold, and everything between.

-25°C to +70°C Covers Diverse Environments

From icy freezers to hot machinery, Z-15GW micro switches perform through an extensive -25°C to +70°C temperature envelope. This enables them to handle frigid winter nights just as capably as sweltering summer days. Come heat, cold, or somewhere in-between – Z-15GW delivers.

Precise Switching in Any Climate

Inside each Z-15GW switch lies a precision snap-action mechanism built for reliable performance despite temperature fluctuations. Thermal effects won’t impede the crisp, consistent actuation this bifurcated gold crossbar element provides over millions of cycles.

Gold-Plated Contacts Prevent Oxidation

Temperature extremes can accelerate contact oxidation resulting in high resistance or open circuits. Z-15GW switches counter this with gold-plated contacts that resist corrosion for clean electrical connections regardless of operating climate.

Proven Durable Through Thermal Shock Tests

During thermal shock testing, Z-15GW switches are subjected to repeated extreme temperature cycling to validate performance. This rigorous qualification process confirms their durability when confronted with real-world heat/cold swings.

Sealed Versions Prevent Condensation Shorts

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Sudden temperature drops can cause moisture condensation inside housings, leading to short circuits. But Z-15GW’s sealed construction prevents internal condensation for trouble-free cold startup and operation.

Vibration Resistance Prevents Thermal Chatter

Rapid heating can cause components to vibrate from thermal expansion. But Z-15GW switches maintain firm, chatter-free electrical contact despite such vibration thanks to robust internal mechanisms.

Flame-Retardant Housings Handle High Heat

Applications like smelters, furnaces, and heat sealing equipment push switch temperature limits. Z-15GW’s thermally resistant housings withstand exposure up to 150°C to accommodate these hot settings.

EMC Models Operate in Thermally Extreme EMI Settings

Electromagnetically noisy environments require EMI shielding to prevent interference induced malfunctions. Z-15GW’s EMC rated switches operate reliably in these demanding thermal and electrical conditions.

Visible LEDs Operable Even at Extreme Cold

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Frigid environments can make LED indicators too dim to be usable. But select Z-15GW models feature high-intensity LEDs perceivable even in -25°C conditions for clear visual diagnostics.

Decades of Proven Performance

With over 80 years experience engineering electrical controls, Omron has extensively refined Z-15GW switches to excel through heat, cold, and vibration. This legacy of innovation provides the ultimate assurance of thermal reliability.

With their impressively wide -25°C to +70°C operating range, vibration resistance, corrosion-free contacts, thermal shock durability, condensation prevention, chatter rejection, flame retardant housings, EMC shielding, high-visibility indicators, and Omron’s long legacy of thermal optimization, Z-15GW switches offer elite performance through hot and cold extremes. Explore Omron’s catalog to select the optimal Z-15GW model for your specific environment.

Avoid Nuisance Tripping with Wide Thermal Range

Sudden temperature spikes can cause switches to erroneously trip outside their normal range. But Z-15GW’s extensive -25°C to +70°C envelope avoids nuisance tripping even with unexpected heat or cold swings.

Prevents Freeze-Up Failures

In subzero environments, moisture ingress can freeze internal switch components into inoperability. But sealed Z-15GW switches prevent this freeze-up failure mode for smooth cold weather operation.

Ideal for Heat-Generating Electrical Cabinets

Packed electrical cabinets tend to run hot, but Z-15GW switches shrug this off. Their 70°C high temperature rating handles confined heat buildup for disruption-free switching inside cabinets.

Reliable in Settings Prone to Thermal Cycling

Frequent heating/cooling cycles stress switches. But Z-15GW models provide trusted performance through these thermally punishing start/stop and load/unload cycles.

Withstands Temporary Over-Temperature Events

Excessive heat events can exceed switch ratings. Yet Z-15GW switches often survive these temporary thermal excursions outside specifications to provide uninterrupted service.

From avoiding false tripping and freeze-up failures to handling cabinet heat, thermal cycling, and over-temp spikes – a wide -25°C to +70°C range makes Omron’s Z-15GW switches right at home through heat, cold, and everything between. Get in touch with Omron today to explore how these thermally optimized micro switches can maximize uptime for your application.

When uptime and longevity are critical for your application, industrial engineers know to turn to Omron for switchgear built to go the distance. A prime example is the Z-15GW22 micro switch, engineered by Omron to deliver an impressive 2 million cycles at full rated load before failure.

Z-15GW22 Offers 2 Million Operations at Full Rated Load

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Let’s explore 10 reasons this workhorse switch achieves such marathon lifetime performance:

  1. Precision snap-action mechanism with proven durability.
  2. Gold-plated bifurcated contacts prevent corrosion.
  3. Sealed contacts block oxidation and keep surfaces clean.
  4. Generous overtravel and pretravel prevent overstress.
  5. UL and CSA endurance testing ensures longevity.
  6. Temperature-stable components prevent cyclic fatigue failures.
  7. EMC shielding prevents erratic operation induced failures.
  8. IP67 sealing withstands contaminants that could impede operation.
  9. Vibration and shock resistance prevent premature actuation failures.
  10. Omron’s decades of switch engineering expertise.

With its robust internals, gold contacts, sealed construction, generous actuation margins, certified endurance testing, temperature stability, EMC resistance, contaminant protection, vibration rejection, and Omron’s quality – the Z-15GW22 reliably powers through 2 million cycles fully loaded.

Precision Snap-Action Mechanism

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At the heart of the Z-15GW22 lies a meticulously engineered snap-action switch mechanism. Its bifurcated gold crossbar design provides positive actuation over millions of cycles without losing crispness or reliability.

Gold-Plated Contacts Prevent Corrosion

Gold-plated stationary contacts resist oxidation and corrosion that could increase electrical resistance after prolonged use. This preserves low-resistance connections through the lifespan of the Z-15GW22.

Sealed Contacts Stay Clean

Enclosed contact housings prevent dust, moisture, and contaminant ingress that could fouls surfaces. The resulting clean contacts ensure low-force switching by eliminating friction over millions of cycles.

Generous Overtravel and Pretravel

The Z-15GW22 mechanism provides plenty of overtravel and pretravel cushioning to prevent jarring mechanical shocks during actuation. This prolongs component lifetimes by avoiding overstress damage.

UL/CSA Endurance Tested

Z-15GW22 samples undergo rigorous UL and CSA endurance testing, undergoing continuous loaded actuation for millions of cycles. This simulator testing validates the switch’s 2 million cycle lifetime claims.

Temperature Stable Components

Thermal cycling can fatigue and crack materials. But the Z-15GW22 uses components impervious to thermal expansion stresses. This temperature stability enables the long-term mechanical integrity needed to reach 2 million cycles.

EMC Shielding Avoids Electrical Failures

Electrical noise can cause erratic switch behavior and failure over time. EMC rated Z-15GW22 models incorporate shielding to prevent this interference-induced premature failure.

IP67 Sealing Withstands Contaminants

Dust and moisture can work mechanisms and cause unreliable operation. But the Z-15GW22’s IP67 seal keeps out contaminants for clean reliable switching up to 2 million cycles.

Vibration and Shock Resistance

Harsh shocks and vibration stress components. But the Z-15GW22 thrives through these punishing effects thanks to robust internal designs that resist mechanical fatigue or premature actuation.

Omron Switch Engineering Expertise

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With over 80 years experience designing micro switches, Omron has the engineering chops to create long-life mechanisms. This legacy of innovation is proven in the Z-15GW22’s impressive 2 million cycle rating.

Thanks to meticulous design, gold contacts, sealed construction, generous actuation margins, certified testing, temperature stability, EMC shielding, contaminant protection, vibration resistance, and decades of switch expertise – Omron’s Z-15GW22 micro switch delivers 2 million cycles of dependable performance. Explore Omron’s catalog for specifications and options to meet your own application’s demands.

Avoids Costly Downtime

Frequent switch replacements incur expensive downtime. But the Z-15GW22’s long 2 million cycle lifespan minimizes maintenance for maximum uptime.

Reduces Total Cost of Ownership

While less durable switches may have lower upfront costs, frequent failure replacements drive up lifetime costs. The Z-15GW22’s longevity keeps total ownership costs down.

Ideal for High-Cycle Applications

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Punches, presses, and other rapidly cycling machinery break down other switches quickly. But the Z-15GW22 powers through millions of high-frequency cycles.

Trusted for Critical Control Circuits

Unplanned shutdowns from switch failures can’t be tolerated in critical equipment. The Z-15GW22 provides peace of mind with extreme cycle life for uninterrupted operation.

By minimizing downtime, reducing total costs, handling rapid cycling, and providing long-term reliability in critical circuits – the Z-15GW22’s impressive 2 million cycle rating makes it the ideal choice when switch longevity is paramount. Contact Omron today to discuss how this marathon micro switch can maximize uptime for your own application.

A key benefit of Omron’s popular Z-15GW series micro switches is the wide variety of compatible actuators. From roller levers to plungers, multiple actuator styles snap easily onto Z-15GW switch housings for application-specific activation.

Variety of Actuators Like Roller Levers & Plungers

Let’s explore 10 actuator types that enhance Z-15GW micro switch versatility:

  1. Roller levers for smooth cam or wheel activation.
  2. Leaf levers and flat levers for simple direct actuation.
  3. Micro plungers for precise poke activation.
  4. Hinge levers to mount switches like door buttons.
  5. Mushroom plungers for tamper-resistant emergency stop switches.
  6. Foot pedal levers for foot-operated activation.
  7. L-shaped flag levers for moving part sensing.
  8. Waterproof boot seals for sanitary or outdoor use.
  9. Side rotors for shaft rotation activation.
  10. Custom levers designed for specialized applications.

With this diverse selection of snap-on actuators, Z-15GW switches adapt to virtually any conceivable activation need.

Smooth Action with Roller Levers

Roller levers provide low-friction activation from cams, wheels, or rolling bars. The roller minimizes wear while enabling activation at any point along its axis.

Direct Actuation with Leaf & Flat Levers

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Simple leaf or flat panel levers transmit direct linear or depressing force to actuate Z-15GW switches. Their simplicity and compact size suit many basic activation needs.

Precise Poke Activation with Plungers

Plungers allow finger-tip or pin-point activation exactly where needed. Different length micro-plungers and mushroom plungers provide customized poke activation.

Door Switch Activation with Hinge Levers

Hinge levers mount Z-15GW switches like door position buttons. The lever swings and actuates the switch when the door closes against it.

Tamper-Resistant Emergency Stop Buttons

Large mushroom plunger heads prevent accidental activation yet allow deliberate emergency shut-offs when needed. Their red button color indicates emergency function.

Hands-Free Foot Pedal Operation

Foot pedal levers allow convenient foot activation for tasks requiring hands-free operation. Ideal for medical, dental, lab, or shop equipment.

Sensing Motion with L-Shaped Flag Levers

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Flag levers ride along moving components. When the flag reaches a certain point, it flips and actuates the switch to sense position.

Waterproof Boot Seals

Flexible silicone rubber boots block dust, moisture, and contaminants from entering the switch housing, meeting IP67 ingress protection.

Shaft Rotation Activation with Side Rotors

Side rotors convert rotating shaft motion into switch activation. The rotor arm throws the switch each time it passes.

Custom Levers for Special Needs

For unique applications, custom machined levers tailored to specialized activation requirements are available. Consult Omron for custom solutions.

This extensive selection of easy-fitting actuators enables Z-15GW micro switches to adapt to virtually any conceivable operation need. Explore Omron’s catalog to view available levers to meet your application requirements.

Adapts Switches for Sliding or Rotating Motion

Linear slides and rotating cams produce smooth motions that require specialized switch actuators. Omron’s roller levers and side rotors adapt Z-15GW switches for these sliding and rotating activations.

Provides Extended Actuator Reach

Some applications need extended reach from actuator to switch body. Omron’s leaf and flag levers provide an elongated form factor for distant activations.

Allows Right-Angle Actuation

Tight spaces may require actuating from the side rather than top. L-shaped flag or flat levers offer compact right-angle actuation on Z-15GW switches.

Enables IP67 Protection in Wet Areas

Washdown and outdoor environments demand waterproofing. Flexible boot seals attach to Z-15GW switches to maintain IP67 protection where wetness threatens.

Simplifies Customized Activation

When standard levers don’t suffice, custom machined actuators provide application-specific activation. Omron helps design levers tailored to your needs.

In summary, Omron’s wide selection of snap-on actuators like roller levers, plungers, flags, boots, and custom options let you optimize Z-15GW micro switches for virtually any conceivable installation or operating need. Contact Omron today to explore lever solutions for your application.

Fast installation saves time and hassle during switch deployments and maintenance. That’s why Omron designed its popular Z-15GW micro switches for quick and easy mounting using common industry standards.

Quick & Easy Mounting with Industry Standards

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Let’s look at 10 ways Omron optimized the Z-15GW for rapid mounting:

  1. M3 threaded front/rear terminals suit standard conduits.
  2. Multiple thread depths available for various conduit types.
  3. Dual 3.5mm screw holes for fast panel mounting.
  4. Ganging actuator blocks enable joining up to 5 switches.
  5. M2 actuator mounting holes work with all common levers.
  6. Bottom or side entry wiring suits different access needs.
  7. Color-coded screw terminals prevent wiring mix-ups.
  8. Bulk packaging enables fast installation of multiple units.
  9. Gold bifurcated crossbar requires no adjustment.
  10. Decades of switch design experience.

With their industry-standard conduit connections, screw holes, gangability, actuator compatibility, wiring access, intuitive terminals, bulk options, no-adjustment design, and decades of expertise – Z-15GW switches mount rapidly using conventional methods.

M3 Threaded Front/Rear Terminals

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M3 threads on conduit and non-conduit models allow secure connections to common electrical and industrial conduit types with standard fittings.

Multiple Terminal Depths Available

Various terminal depths from 5mm to 20mm accommodate different conduit and connector types for a custom fit regardless of conduit specifications.

Dual 3.5mm Screw Holes

Two conveniently placed 3.5mm screw holes on edge mount models enable direct rapid fastening to panels, surfaces, and brackets with standard hardware.

Gang Together up to 5 Switches

Innovative ganging blocks allow combining multiple Z-15GW switches into compact arrays. This simplifies installation of multiple switches in tight spaces.

Standard M2 Actuator Screw Holes

Actuators fasten securely using conventional M2 screws into threaded holes located at the top and side of Z-15GW switch housings.

Bottom or Side Wiring Entry

Models with bottom or side wire access support various mounting orientations and wire routing, avoiding installation conflicts.

Color-Coded Terminals Prevent Errors

Terminals on terminals blocks are uniquely color-coded for each connection type, preventing wiring mix-ups during installation.

Bulk Packaging Saves Time

Boxes of bulk-packed unassembled switches, levers, and accessories allow stocking inventories for rapid large-scale deployments.

No Contact Adjustment Needed

The gold bifurcated crossbar makes consistent contact every time and requires no calibration, unlike single-piece contact designs.

Decades of Switch Mounting Experience

With over 80 years of micro switch design expertise, Omron has refined Z-15GW mounting provisions based on extensive real-world knowledge.

Thanks to common threads, screws, gangability, wiring access, intuitive terminals, bulk options, no-adjustment internals, and decades of learning – Z-15GW switches mount rapidly using conventional methods familiar to installers worldwide. Explore Omron’s catalog to see available mounting styles.

Threaded Models Allow Conduit Connections

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M3 threads permit secure conduit mounting without needing additional fittings or adapters – a major time saver during installation.

Edge Mount Models Attach with Screws

The edge mount dual screw holes allow permanent attachment to panels and surfaces in seconds without any modifications.

Ganging Saves Steps in Multi-Switch Installs

Ganging blocks let installers rapidly combine several switches together into a single rigid assembly with just a few screws.

Bulk Packs Help Large Scale Deployments

For major installations, bulk packs minimize procurement and logistics efforts. Just grab switches, levers, and accessories to rapidly install many units.

In summary, with conventional mounting provisions preferred by electricians worldwide, Omron Z-15GW switches install rapidly and easily using standard tools and hardware. Contact Omron today to discuss how these switches can save your team time during mounting and maintenance.

When it comes to industrial switches, reliability is key. As a leading manufacturer of industrial automation components, Omron understands this better than anyone. That’s why they offer a wide range of micro switches that are engineered for superior performance and longevity.

High Quality Gold Plated Terminals

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One of the hallmarks of Omron’s micro switches is their gold plated terminals. The gold plating serves several important functions. First, gold is highly conductive, which allows for unimpeded transfer of electric signals. This ensures the switch will activate reliably every time it is triggered.

Second, gold is resistant to corrosion and oxidation. This is critical for industrial environments where switches are often exposed to moisture, chemicals, and other contaminants. The gold plating protects the terminals from degrading over time.

Finally, gold plated terminals have low and stable contact resistance. This consistent conductivity prevents errors, intermittent connections, and downtime. It’s easy to take stable contact resistance for granted, but it’s the key to consistent switch performance over long periods of use.

Omron uses high quality gold plating on their micro switch terminals. Lesser manufacturers often cut costs by using inexpensive flash plating. This leads to terminals that wear out quickly as the thin gold layer gets worn off. Omron’s switches feature thick, high integrity gold plating that lasts the lifetime of the product.

Omron’s Top 10 Micro Switches

Omron offers a huge catalog of micro switches designed for various applications and operating conditions. Here is an overview of 10 of their most popular models:

  1. ZVX Series – Compact general purpose switches with multiple actuator options. Low operating force and high reliability up to 1 million cycles.
  2. V7 Series – Ultra-miniature switches only 5.6mm tall. Speeds up to 1000 cycles/sec. Used in high density PCBs.
  3. D2F Series – Dust/splash proof switches sealed to IP67 rating. Wide operating temperature range of -40°C to +85°C.
  4. D2FW Series – Waterproof switches submersible up to 30 meters. Excellent for harsh environments.
  5. ZV Series – Low-profile switches just 10mm tall. Variety of actuators and terminal styles. Up to 500,000 cycle life.
  6. VQ Series – Ultra-slim profile at just 6mm tall. Fast switching at speeds up to 1800 cpm. Short stroke actuation.
  7. V7-RF Series – Hermetically sealed reed switches. Contacts enclosed in inert gas. No contact bounce or wear for billions of cycles.
  8. HE Series – Robust power switches rated up to 10A and 250VAC. Blow-out magnet design for arc suppression.
  9. Z15GW Series – Panel mount switches with threaded bushing or flush mounting. IP67 sealing and epoxy sealed contacts.
  10. G5Q Series – Right angle PCB mounting switches with various actuators. 500,000 cycle life at micro-loads down to 1mA.

This is just a sample of Omron’s expansive micro switch portfolio. They manufacture switches in just about any format and specification needed for industrial automation and control circuits. Their quality and reliability make them the choice of leading OEMs worldwide.

Unmatched Quality and Support

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Omron stands behind their micro switches with rigorous quality control and testing. Each series undergoes a battery of tests to validate its operating specs under normal use and extreme conditions. This includes:

  • Mechanical life testing -switches are rapidly cycled to failure to validate cycle life ratings.
  • Electrical life testing – switches undergo extensive load testing to confirm contact erosion rates.
  • Thermal testing – switches are subjected to temperature cycling from -40°C to +85°C.
  • Vibration/shock testing – switches are vibrated and shocked to certify operation under real-world conditions.
  • Chemical resistance testing – switches are exposed to oils, solvents, and other chemicals to verify sealing integrity.
  • Low/high temperature operation – parameters are verified at temperature extremes.

This exhaustive testing gives engineers confidence to design Omron’s micro switches into their most demanding applications. Omron also provides extensive product support and documentation. Their online catalog contains dimensions, specs, CAD models, and technical notes on proper switch selection and use.

With a focus on quality and reliability over almost 50 years, Omron has earned their reputation as the premier micro switch manufacturer. Their broad portfolio offers something for every application, from tiny PCB-mount switches to heavy-duty power models.

Ready to step up to high performance with Omron? Check out their micro switch offering and request samples to evaluate. Their quality is backed by a reputation earned over decades and billions of switching cycles.

Designing equipment for international markets comes with many compliance requirements. Products must adhere to electrical safety and performance standards mandated by different regions and countries. As a global supplier, Omron helps simplify certification by designing micro switches to meet the major global standards.

Global Approvals Like UL, CSA, VDE, CCC

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OMRON pursues certification to the most important safety and performance standards required by different localities:

  • UL/CUL – Required for North America. Covers construction, shock, fire/heat protection.
  • CSA – Canadian safety standards very similar to UL.
  • VDE – European standards focused on safety of electrical equipment.
  • CCC – Mandatory China Compulsory Certification scheme.
  • ENEC – European safety standard similar to VDE.
  • TUV – German safety certification for electrical equipment.

By designing micro switches to meet these certifications from the start, OMRON simplifies compliance for equipment manufacturers. There’s no need to have switches retested or recertified for different markets. OMRON handles that upfront.

For example, the popular D2F series of sealed switches carries UL, CSA, ENEC, and CCC approvals right out of the box. An OEM using D2F switches can sell their equipment globally without any switch related restrictions. This broad compliance helps accelerate time-to-market and eliminates redundant testing costs.

Rigorous Testing Earns Global Trust

Earning these international safety certifications involves extensive testing to applicable standards. Here are some of the key tests micro switches must pass:

  • Dielectric voltage withstand – applied between contacts and case to ensure adequate isolation.
  • Insulation resistance – verifies insulation integrity to prevent short circuits.
  • Contact gap spacing – sufficient to prevent arcing during opening.
  • Overload/temperature rise – switches are run at max load to confirm operating temperature.
  • Interrupt current – switches must interrupt specified overload currents without damage.
  • Mechanical shock – survives high G mechanical shocks during shipping or installation.
  • Vibration – withstands vibration forces encountered during normal operation.
  • Salt spray – confirms seals can prevent ingress after prolonged salt spray exposure.
  • Chemical exposure – seals must stand up to oil and solvents encountered in use.

OMRON’s exhaustive testing ensures their micro switches will stand up to real-world operating conditions – and pass inspector scrutiny. Approval agencies recognize the OMRON brand as synonymous with high quality and reliability.

Omron’s Top 10 Global Micro Switches

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Here are 10 popular OMRON micro switch series with global safety agency certifications:

  1. ZVX – General purpose micro switch. UL/CSA/CCC approved.
  2. V7 – Ultra miniature switch. UL/CSA/VDE/CCC ratings.
  3. D2F – Sealed switch. UL/CSA/ENEC/CCC certified.
  4. D2FW – Waterproof micro switch. UL/CSA/VDE/CCC ratings.
  5. ZV – Compact low-profile switch. UL/CSA/VDE/CCC.
  6. VQ – Ultra-slim profile switch. UL/CSA/VDE marks.
  7. V7-RF – Hermetically sealed reed switch. UL/CSA/VDE/CCC.
  8. HE – Power switch. UL/CSA/VDE/CCC recognized.
  9. Z15GW – Panel mount switch. UL/CSA/VDE/CCC.
  10. G5Q – Right angle PCB switch. UL/CSA/VDE/CCC.

This global compliance simplifies designing Omron micro switches into industrial equipment destined for international markets. No need to find localized alternatives or have switches retested.

Trusted Supplier, Global Support

In addition to rigorous testing, Omron’s global sales network provides localized support no matter where equipment is sold. With sales offices in over 110 countries, Omron has on-the-ground experts available for technical consultation and after-sales service worldwide.

Choosing globally compliant components like Omron micro switches reduces headaches for equipment manufacturers. Omron handles the testing and certification so engineers can focus on designing innovative products rather than battling red tape. With billions of micro switches installed worldwide over decades, Omron has more than earned their reputation as the global micro switch leader.

Review Omron’s extensive micro switch portfolio and request certified samples to evaluate. Their unmatched quality and global support will streamline your path to international markets.

Omron’s Z-15GW series contains one of the broadest varieties of panel mount micro switches available. With so many options to choose from, it can be tricky finding the right model for your specific application.

Find The Right Z-15GW Switch For Your Application

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The Z-15GW line contains both basic switches and switches with added features like illumination or waterproofing. Here are some tips on narrowing down the options:

1. Operating Force

Z-15GW switches are available with operating forces ranging from 0.98N to 4.9N. Lower operating forces allow more sensitive trigger mechanisms. Higher forces are better for rugged industrial equipment to prevent accidental activation.

2. Terminals

Choose between solder terminals for PCB mounting or quick connect terminals that plug into sockets. Quick connect terminals allow tool-less wiring changes.

3. Actuator

Pick an actuator to suit the triggering mechanism: roller levers for cams, simulated roller levers for flexibility, short levers, or mushrooms for pushbuttons. Roller levers prevent wear & provide smooth activation.

4. Electrical Load

Z-15GW switches support loads up to 10A 125/250VAC and 28VDC. However, Electrical life can vary greatly depending on load. Choose a switch rated for longer life at your required load.

5. Mechanical Life

Mechanical life ranges from 50,000 cycles to 1 million cycles. Frequent switching requires models with higher cycle ratings.

6. Contact Form

Choose from standard SPST, SPDT, or DPDT contact configurations. DPDT allows control of two separate circuits.

7. LED Illumination

For indication, choose an illuminated model with built-in long life LED. LED colors include red, green, amber, or white.

8. Waterproofing

For wet or outdoor use, select switches with IP66 or IP67 waterproof ratings to prevent ingress of water.

9. Approvals

Z-15GW switches carry global safety approvals including UL, CSA, VDE, and CCC. No need for retesting or recertification.

10. Special Features

Additional options like precision snap action, gold contacts, epoxy sealing, silver contacts, and blow-out coils are available for specialized applications.

Omron’s Top Z-15GW Panel Mount Models

Here is an overview of some of Omron’s most popular Z-15GW micro switch models and their notable features:

  • Z-15GW2 – Standard SPST. 1 million cycle mechanical life.
  • Z-15GW22 – SPDT contacts. IP67 sealing for wet environments.
  • Z-15GQL23 – DPDT low operating force. Built-in red LED indicator.
  • Z-15GQS2 – Gold plated contacts for low resistance. Silver cadmium oxide contacts.
  • Z-15GQL2-B – Precision snap action and hysteresis. High accuracy.
  • Z-15GQL8 – Push-in terminal connections for easy wiring.
  • Z-15GQL52-B-24VDC – Hermetically sealed with epoxy filling. Explosion proof.

This is just a sampling to illustrate the broad range available. Omron provides full customization if none of the catalog models meet your exact needs.

Get Recommedations from Omron Experts

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Still unsure exactly which Z-15GW switch matches your requirements? Omron’s team of application engineers can help recommend the optimal model based on your operating conditions, loads, environmental factors, and other requirements.

Omron keeps extensive stocks of Z-15GW switches and samples are available for prototyping. Get your design started right with an upfront evaluation to confirm performance prior to development.

With over 700 standard catalog models and proven reliability across billions of switching cycles, the Z-15GW family has you covered. Contact Omron today to find your perfect match!